|
An Introduction to
Floors and Floor Coverings
Floors are usually divided
into three categories for maintenance purposes.
- RESILIENT
FLOORS (or floors which "give" underfoot),
including Linoleum, Thermoplastic, vinyl, rubber, wood, and cork.
- HARD
FLOORS Including stone, concrete, granolithic, terrazzo,
marble, quarry tiles etc.
- SOFT
FLOORS Which includes all types of carpeting
This latter category "SOFT",
is some times used in American terminology to include most of the
RESILIENT range of floors, but for our purposes the "SOFT"
group refer to carpets.
Resilient
Floors
These can again be divided into two categories "NATURAL"
floors which are made from living plants, and include wood, (in
various forms), linoleum and cork. Rubber is also a natural product
but it differs drastically from the other in maintenance procedures,
and is treated separately for this reason. "SYNTHETIC"
floors are "man made" or manufactured from materials other
than natural. It would appear at first glance that Linoleum is in the
wrong company, as it is obviously a manufactured material, however it
is composed practically entirely of natural products.
It is interesting to note that the
invention of linoleum was brought about in the latter half of the
nineteenth century through experiments to find some use for the tough
pliable skin that forms on top of oil-paint when it is exposed to the
air. This film was skimmed off, dried and used initially as a wall
covering, later by mixing it with cork granule or sawdust and pressing
it onto a jute backing it became the material we know today. It
remained unchallenged for many years as the almost universal
alternative to bare wood or stone floors.
The first of the synthetic floor
coverings in sheet and tile form did not appear until the 1930's and
the earliest of these was the asphalt tile, which was a development of
the road building industry. The asphalt tile was followed by the
thermoplastic, vinyl asbestos, vinyl. Between they very soon captured
the major portion of the flooring market.
Nowadays there is a very wide range of
these floorings to choose from, and all sorts of combinations of
materials being used to give the flooring specific qualities to meet
the demands of the traffic conditions which they are likely to be
subjected to. For instance, some are backed with a layer of foam
rubber to give them added "springiness" and to make them
quiet underfoot - this is ideal for hospitals, corridors, libraries
and old peoples homes. A special type which was developed during the
fashion period when stiletto heels were desecrating floors was
designed on the principle of the trampoline - it has a jute webbing,
stretched tight, sandwiched between an upper layer of vinyl and a
lower layer of cork, hence it recovered quickly from heavy pressure on
a small area - in fact it "bounced" back as it were to
normal, leaving very little marking ideal for department stores, etc.
Then there is the standard asphalt tile, which is the least resilient
of these smooth floors, it can be recognised by the smaller size of
tile and harder feel underfoot.
Resilient floors in the form of tiles
are normally cut square for ease of laying, but other more expensive
tiles are indexed. These are cut to conform with the pattern, much the
same as a jig-saw puzzle and when laid no joins or seams can be
detected. Others are made in sheet form, and obviously this offers big
economies in the price of laying and some can be welded so that the
seams are practically invisible and impervious to water, comparable
with the seamless floors.
Resilient floors are available in a
very wide range of colours and designs and among some modern types can
be found those which have been made to imitate the old types of floors
which they have now replaced; such as ceramic tiles, marble, wood and
even rough hewn stone, thus combining the decorative qualities of the
old materials with the convenience and ease of maintenance of the new
- indeed, it could be said that the trend of fashion in flooring has
now turned a full circle.
A special type of seamless floor which
is often found in hospital operating theatre areas is the conductive
type or as it is sometimes erroneously called "anti-static"
flooring. This is installed to remove the danger of a spark caused by
static electricity igniting the explosive gases used in anaesthetics.
This is effected by incorporating in
the floor metal or carbon particles which act in the same way as the
earth wire in an electrical appliance, and allows any potentially
dangerous static to leak away harmlessly into the ground. Often they
are laid in panels, "in situ" with earthing separating rods
in between.
Another specialist resilient floor is
"Altro" safety floor again commonly found in hospitals,
kitchens, schools etc, It has the appearance of sheet vinyl but has a
rough finish which is achieved by adding grit to the surface, thus
giving excellent grip when used on gradients or other areas where
there is a danger of slipping. As with anti static flooring this floor
must not have a seal or dressing applied, as this will counteract the
purpose for which it is intended. Both floors should be scrubbed and
suction dried only.
Hard Floors
It would be impossible to itemise every floor falling into this
category, but as with resilient floors, only general type groups will
be dealt with. The most common type is concrete which is a mixture of
cement and sand and water, it is laid wet, trowelled to a finish then
left to dry-out. The major draw-back with concrete floors is their
tendency to create a dust problem, because all their life they will
shed dust to some extent, and this is aggravated by the fact that once
the concrete dust is produced it becomes self-generating. The dust is
abrasive and all movement of traffic be it foot or wheeled, grinds off
a little of the floor with each movement and therefore creates more
dust. However, this problem can be solved by sealing the concrete.
Granolithic
Is a term describing special types of
concrete finish which have had granite dust or other special products
added to the mix to give a superior grade of floor with a smooth
surface.
Marble and Terrazzo
Marble is natural stone cut from the
quarry face and is mostly imported from Italy. It is laid in slabs or
tiles in a cement bed and then honed or polished to a high finish, and
the various grades are described as Florentine, Travertine etc.
Terrazzo is composed of marble chips mixed with cement and is laid
either as a continuous screed or in the form of tiles or slabs by
inserting dividing strips of brass or similar material to divide the
screed into the required size of section. The final polish is then
obtained by wet grinding using a special polishing machine fitted with
carborundum blocks to smooth off the surface
Terrazzo tiles are also available for
quicker results in laying floors but once again the final polish has
to be obtained with the machine after the tiles have been laid. This
flooring is widely used in shopping malls and supermarkets
Quarry tiles
Are a popular choice of floor for
kitchens, food preparation areas, butchery departments, etc. Their
very hard wearing qualities and comparative ease of maintenance makes
them suitable for such areas where there is a high degree of food
spillage. These tiles are made from a clay mix which is fired in
moulds in a kiln at very high temperature, which makes them stone
hard.
Ceramic tiles
Are characterised by their glazed or
matt surface and are used for flooring in kitchens, supermarkets,
swimming pool surrounds, and changing rooms, where a high degree of
cleanliness is essential.
Slate Slabs
This long abandoned flooring is once
again finding favour with some architects, particularly in the
university type of building. The most popular being imported from
Scandinavia and laid in slabs about two feet square in a cement bed
and left semi-rough for maximum slip resistance. There is also a
variety of man-made substitutes for these hard floors - one looks like
wood blocks but wears like stone, another looks like terrazzo but is
really plastic and no doubt the range will increase as new products
are developed.
Soft Floors
The use of soft flooring (carpeting) has increased dramatically
over the years, this is because carpet has the advantage of being
quieter under foot and can cost less to maintain than a resilient
floor. Also it provides a more "homely" or up-market image
to hospitals, offices, retail stores, etc. This would not have been
possible but for the production of carpets which are harder wearing,
easier to clean and maintain, and less liable to shrink or colour
bleed. Carpeting comes in a multitude of colours, materials, (man-made
and natural) and types of construction (woven, tufted, needle punch
etc). It can be loose laid in tile form, perimeter fixed or glued to
the sub floor in sheet form up to 4 metre wide. Not to be confused
with conventional carpeting is a product called "Flotex"
which is manufactured by creating a elecro-magnetic charge in the
nylon fibres to fix them in the latex backing, when this floor
covering is glued to the sub floor it can be flooded with water with
no detrimental affect to the "Flotex" or sub floor. It is
widely used in hospitals.
|